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Old 11-11-2004, 07:05 PM   #1 (permalink)
Mike H.
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Low cost appearance mod to OEM skid plate and step rails

But I suppose it could be called high effort.

We actually have nice aluminum under the ugly gray/bronze paint on the factory step rails and off-road skid plate. I have removed the paint and taken them to a polished/brushed finish. I really did not like the way the step rail color clashed with the high-polished Centerlines. The color was terrible IMHO. Other than the step rails and skid plate, that color does not appear anywhere else on the truck!

So I took a chance, removed the step rails, disassembled them, and stripped them. I bought the paint stripper, and already had a new brass brush and scrapers. It took 2 coats of the stripper, scraping and brushing in between. Then 320, 400 and 600 wet sanding, and finishing up with Brillo dishwashing pads (steel wool with soap). I suppose you could go on and do a full polish, but then you'd have to KEEP polishing them. Stopping with the Brillo steel wool level will enable me to simply maintain them using a Brillo pad occassionally while washing.

I liked the way the step rails came out and they were relatively easy. The stripper does not bother the plastic steps. So then I went for the skid plate. It was much harder. It must be powder-coated, cause the stripper did not work as well on it. The finish softened, but had to be 95% scraped off. Then could be finished with the brass brush and so on.

The pictures below are of the tools I used and the finished oil filter access plate on my desk. I will post pics this weekend of the mounted parts after I wash the step rails.
Attached Thumbnails
low-cost-appearance-mod-aluminum-parts-dsc01289.jpg  low-cost-appearance-mod-aluminum-parts-dsc01355.jpg  low-cost-appearance-mod-aluminum-parts-dsc01353.jpg  
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'04 Titan LE 4x4 Crew Cab, with Off-Road & Big Tow. Born 2/04. (No E-Locker)
Banks/Flowmaster hybrid exhaust (Banks piping with 3" Flowmaster 70 muffler),
Stampede bug deflector, stock air box mod, Mobile 1 in engine and differentials.
Mod links (clickable):
LT295/70R17 Nitto Terra Grapplers on 17x8 Centerline Champ XL wheels (5" backspace)
PRG's front lift (gave me 2.5") with a Custom 2" rear lift w/ heavy-duty inverted u-bolts and longer Rancho shocks (However, the 2" lift blocks are now removed 10/05)
Stripped and polished factory off-road skid plate and step rails

Last edited by Mike H.; 11-13-2004 at 05:17 PM.
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