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I had the same issue in April - dealer "couldn't duplicate" my complaint after they had it all day and I found it in less than 15 minutes. See a copy of my post below.
I have read several threads on the forum that talk about noises in the driveline (clunking, tinking, etc). I experienced the same thing on my 2005 Titan (4,700 miles) this week. Took it to the dealer yesterday, described the problem in detail (including that I believed it was in the driveline), and received the typical "we don't hear a thing" response at the end of the day. So I brought it home last night and did some simple backyard troubleshooting with my father-in-law. We found the noise to be real apparent with the engine off, trans in park, and rolling the truck back and forth, specifically by rolling the RF tire. My father-in-law rolled it back and forth while I crawled around underneath. Much to my surprise, I found the two transfer case mount bolts (at crossmember) had either backed themselves out or had never been fully tightened from the factory. The weight of the transfer case was basically resting on the bolts, which was causing the noise. Luckily the crossmember is there so they couldn't come all the way out! Anyway, returned to the dealer this morning, showed the service advisor the noise, and then proceeded to tell him what the problem was. He seemed stunned that we were able to determine the problem in less than 15 minutes when they had the truck all day yesterday! I have to wonder what kind of training these guys have when they can't troubleshoot simple problems. Just wanted to share my experience...
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2005 Titan LE CC 4X4
Born on: Nov 12, 2004
Delivered on: Nov 27, 2004
Color: Deep Water
OEM Spray-In Bedliner
OEM Running Boards
OEM Bug Deflector
Access Roll-Up Tonneau Cover
Lund Stainless Grille Screen
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