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So I did some research and I don't hear any clicking coming from the dash when i switch vents. There is warm air coming from windshield vent but it doesn't really seem to be blowing that hard. I get pretty good pressure coming from floor and forward facing vents. It was onl -3C last night with a light frost and it took 20 minutes to defrost.. Yikes!

FYI - I think this has nothing to do with it but perhaps it may.. I've had trouble with cold air blowing out of any vents until i turn thermostat up to 85 or 90 then it gets uncomfortably hot with no in between. That however seems to be working ok atm. Thanks!
 

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plugged cabin filters maybe? when mine get dirty every 2-3 years I notice a huge decrease in air flow

just remove them for 2min and see if it improves.
 
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