Ok so I have a 2007 No Fear Edition. 6inch lift with 34s, and I live in Hawaii. My driveway has litterly broke the front diff case,and broken now 4 cv axles. I'm working on fixing driveway. I feel this problem is bc when the suspension articulates up or down with tension on it, it makes the cv axle pop out bc its just a tad to short and the cv axle case can't handle the tension.. But today I decided to do something crazy, I ordered a new cv axle, took the new one and extended 1/2 inch longer by cutting it in half, then cutting the old cv axle shaft 1/2 inch off. Then welded it too the new shaft.Took it for a drive up to 60 mph and no wobble and no grinding while turning. Went up the driveway towing a car in 4 wheel hi and didn't pop out or brake. We will see how long it last, I didnt do precision calculations when welding back together. Clearly some slag is in there but it was 9 pm and I was done. I will take it back out later and clean up. The shaft was straight but u never know with vibration and how much out of balance it is, how long it will last. Time will tell. I'll give it a week if it last that long and repost. I hope this help or give others idea to fix.
1 MB Views: 11