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FINALLY! I have had to listen to this rattle since I got the truck in late 2012. I decided to tear into the dash to see if I could find where it was coming from. After removing the glove box and sticking my head up in the dash I hit the dash repeatedly (very scientificly) to reproduce the sound. It sounded like it was coming from where the cabin filters are located so I took the cover off. SURPRISE! No filters..... So I continued pounding on the dash and it sounded like something was rattling on top of the blower motor. So I pulled it out and turned it over hoping that I would finally lay my eyes on what has driven me to the brink of insanity, nothing.... So I pounded on the dash yet again and still the rattle was there. It sounded almost as if it was coming from the duct work. I put my ear over the passenger vent and hit the dash again but the rattle was to the right of the vent. I looked and there were two bolts and washers. I touched the top bolt and it was loose. I hit the dash and sure enough there was my culprit. Now that that's taken care of it can start to look for the cause of the other squeaks in the cab haha.
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