To consider
gr8titan said:
There are some exhaust theories that you may want to read and some sound clips of a true dual exhaust. Sometimes a well researched system can be done cheap with excellent custom quality.
For what it's worth, I went with a Flowmaster 50 and a custom system. Dual in, single out. I looked at the truck while it was up on the rack. The fella who did my system is an old-fashioned hotrodder like me and we ran through the possibilities.
For my '04 crew cab anyway, it worked out like this: The left exhaust would have to go almost twice the distance as the right in order to clear everything adequately - so that means there's a lot more back pressure on that side, and trying to relieve it with an x-pipe is self-defeating. What I'd end up with is a single-and-a-half exhaust. Sure, twin pipes look cooler (and I really wanted twin outs), but I had to 'get real': the left one wouldn't be doing much for all the money (time) it would take to bend and weld it. In older systems using steel pipe this means a rust-out in a couple years or so.
We solved this by using the FM 50 with 2 1/2" dual in and 3" single out. The muffler is pretty much in the same spot as the old one, (giving it plenty of space around it for cooling) and the FM provides the needed crossover flow internally. The output is brought out between the rear wheel and the bumper and hidden in the fender - it shoots out at a 30-degree angle to the ground and the truck so it goes out the side and not out the back. (I didn't want a chrome tip to give things away. I want to totally humiliate that local idiot with a Tundra.)
The sound is GREAT. It has that nice deep rumbly tone in the low RPMs and it's actually quieter on the highway. The power difference is quantifiable: the truck will lock the torque converter at 40 and will accelerate from that -fully locked- with a light foot on the gas. It will also tend to hold lock when accelerating at highway speed. This is actually better than it would do when I would run a tank of Super through it.
And the cost? I got this all done for about $385.
Hope this helps. Some stuff to think about from a former Journeyman and old-fashioned hotrodder.