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New hitch failure, another one!

47K views 134 replies 50 participants last post by  noel55  
#1 ·
Here's pics of my 2010 new style hitch, these are pics of my second hitch, the first one failed in the same place after 20 days of towing. Just a note, that I towed the same exact trailer with my 2008 for 2 years without a crack nor failure. I am within the weight limits of the hitch and truck. My loaded trailer at the scale is approx 8000 lbs and hitch weight is around 900 lbs (these are on the high side of everytime I've scaled it).
I run 10 ply rubber, WD sway-a-way hitch, and some mods for power. I never exceed speed limits and usually take my time being a bit older.
Pics indicate the crappy welds holding the boxed receiver to the hitch are not good, nor are they long enough. I also see spatter from the welds on the box. Nissan said the first time must have been bad welds, but this time I'm now certain it is poor design, of course I'm off warrantee now, just expired last month :(
Anyone know where I can order an older style hitch and what parts I will need to switch the bumper to the older style??
 

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#3 ·
You mean those four crappy little welds are the only thing connecting the receiver tube to hitch?
 
#118 ·
No, if you look at the back side of the plate around the tube it's welded the entire perimeter of the tube. The plate is welded the entire length to the cross member. I've been looking at other hitches in my neighborhood and they don't exactly have more welded material than the Nissan as far as welding between the tube and the cross member. For most hitches the tube is directly welded to the cross member instead of to drop plates. The tube moving back and forth against the plates probably isn't as good as directly welding. I would think that the movement would put more stress on the weld? I know there may be a picture in here somewhere but what does the old hitch look like?

I'm jut amazed at all of the rusting from a hitch that is 20 days old.
 
#5 ·
I agree with mjw357 and DeadRiver...there should be more weld on there. Typical manufacturing...cutting corners and skimping on material to save money. If they welded that end-to-end on both sides, there would be more surface area to distribute the load on rather than those four points creating stress risers.

Also, just an observation, the crack location and orientation indicates an overload in the downward direction, IMO. Similar to excessive tongue weight or pulling too much weight over the crest of a hill. I am not saying that you are at fault, just explaining that although you are rated for 900lb tongue weight, those four little welds have a hell of a lot less chance at bearing that load than full end-to-end welds.

Too bad you are so far from me, I could probably get that weld repaired CORRECTLY (lol) by one of my friends at little to no cost. Do you know any reputable welders? See if you can find a weld/fab shop that will help you out. It doesn't seem like too much work for an experienced welder and it may save you the cost of a new hitch.
 
#6 ·
Damn. After seeing this I'm going to go check my hitch.
 
#65 ·
Image


I checked mine. The welds shown above are much more substantial on mine. Also all four sides of the square part of the receiver where it goes through the plate are welded completely around the square tube.
 
#7 ·
I added this plate that fits inside the area above the reciever. Has a bead running around the complete square.

I think your 1st thread was what prompted me to do this awhile back. I have towed more than your weights since and have been fine, if you get yours replaced I would do this if you get the same design. Cost me 20 dollars to have it welded in.

If you want to run an 08 or earlier your going to need to order the insides of the rear bumper from a non tow package truck or off of an 08- truck.

In my opinion the rest of the newer design is pretty strong and has more mounting points to the frame of the truck, the old design has 3 bolts on each side that screw in from the bottom up, the newer one has 5 or 6 on each side if I remember correctly some on bottom of frame and some on sides of frame
 

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#8 ·
Here are some more, I bedlined it after these pics and it looks factory
 

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#9 ·
I would say to roll back to the dealership anyway and convince them to replace it with an old style hitch, or send the pics directly to Nissan USA and ask for the same thing.
 
#10 ·
They are very poorly welded. I plan to have fully welded along the sections of the receiver tube. Mine is the same as the pics above and is only welded in small little sections. Adding the piece to the top also seems like a good plan too!


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#16 ·
Its official I hate Nissan , I'm towing my heavy TT ( 7.5 K ) and my hitch weld started to separated , all my family are put at risk because of you stupid Nissan , mpg , no limited slip , exploding rear end , rancho's , this truck is a grocery getter nothing more:bangit:
 
#17 ·
#18 ·
You need to file a complaint with the NTSB. Gm had the same POS hitch on their trucks for a while until the NTSB got involved.
 
#19 ·
Wow this sucks, i was looking at one and so is my buddy. He pulls a 5000 pound camper. Has Nissan been good to keep fixing the hitches? Or should someone just put an aftermarket one on? I thought these trucks had a limited slip axle like a posi?
 
#22 ·
That sucks!! If the welds weren't those dinky spot welds and went from one end of the metal to the other it would be so much better.

My suggestion. Replace it with a better properly built receiver or take it to a pro weld shot and have it welded correctly.

the 2004-2009 receivers are bullet proof.
 
#23 · (Edited)
this looks like a recall waiting to happen...wonder what a welding shop would charge to complete the welds...

I went out and grabbed a few pics of mine, its a 2012 pro-4x...looks like eventually mine will fail too, considering the welds are the same as those above...this definitely needs to be brought to NissanUSA.com's attention.

I did a similar thing over on the370z.com for the failing hatchback springs and Nissan released a TSB to replace them with longer ones.

pics:
Image

Image
 
#24 ·
well I just submitted this message to NissanUSA.com so we'll see how they respond to the matter...

On 2010+ Nissan Titans with trailer hitch, the welds at the hitch are failing and separating the hitch from the hitch support bar. This is a great danger to anyone that is hauling a load and has the hitch welds fail while driving. This failure at highway speeds could cause injury or death to the driver and passengers as well as other vehicles on the roadway. Check this thread on TitanTalk.com and you will see what I am referring to: http://www.titantalk.com/forums/titan-towing-hauling/149960-new-hitch-failure-another-one.html
 
#25 ·
This is why I always get aftermarket hitches put on. I'de ditch that OEM crap.
 
#27 ·
Those 4 dinky *** welds are all that holds that thing in?? Please tell me its ATLEAST fully welded around the tube, on the back side of that plate? As well as some sort of additional reinforcement on the backside, not shown in the pic?? That's dangerous. Wow.
 
#28 ·
There is a full weld in back but it doesn't do anything for tongue weight
 
#30 ·
Kdo2milger, yours looks like it's welded better up high near the tube while mine is better down low near the receiver. Where's the consistency and QC Nissan, c'mon. I'm really surprised that there aren't more people with failures than in just this post.